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What’s New in AX-160

Aumatis AX-160 Metal Replicator

Aumatis AX-160
Metal Replicator

Make Metal Parts.
On Your Desk.

Make Metal Parts.
On Your Desk.

All photographs featured on this website are original and taken by us

01

Outcome

Turn Plastic into Metal

AX-160 replicates the precise and finest details of your 3D prints in metal.
Turn your polymer prints into real metal parts.

Metal parts replicated by AX-16001

Smooth Surface Finish

Unlike powder-based metal printing, casting avoids the rough, sintered texture of SLM/DMLS parts. Smooth your printed pattern before casting for an even finer finish.

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1 of 3: Smooth Surface Finish

02

Technology

High-Quality Metal Parts

AX-160 is a vacuum casting system as simple as your polymer printer.
The same technology is used to produce jewelry, dental components, and turbine blades.

Slide 1

03

Benefit

The Principle of
Ease of Use

A system designed for the desk, not the foundry.

01

Fast results, under 24 hours

The process turns a CAD model into a finished metal part in under 24 hours, requiring only 30 minutes of hands-on time.

02

Clean, no hazardous dust

The silica-free investment material is supplied in water-soluble bags that eliminate dust exposure.

03

No handling of hot metal

The process runs automatically behind a locked door.

Service Image

01

Fast results, under 24 hours

The process turns a CAD model into a finished metal part in under 24 hours, requiring only 30 minutes of hands-on time.

02

Clean, No Hazardous Dust

The silica-free investment material is supplied in water-soluble bags that eliminate dust exposure.

03

No handling of hot metal

The process runs automatically behind a locked door.

Service Image

01

Fast results, under 24 hours

The process turns a CAD model into a finished metal part in under 24 hours, requiring only 30 minutes of hands-on time.

02

Clean, No Hazardous Dust

The silica-free investment material is supplied in water-soluble bags that eliminate dust exposure.

03

No handling of hot metal

The process runs automatically behind a locked door.

Service Image

Overnight Turnaround

From a CAD file to a finished metal part in under 24 hours. Accelerate design iterations and significantly shorten development cycles.

Overnight Turnaround

From a CAD file to a finished metal part in under 24 hours. Accelerate design iterations and significantly shorten development cycles.

Silica-Free, Fume-Free

Mold material comes pre-measured in water-soluble bags. An integrated catalytic converter helps reduce emissions during burnout.

Silica-Free, Fume-Free

Mold material comes pre-measured in water-soluble bags. An integrated catalytic converter helps reduce emissions during burnout.

No Hot-Metal Handling

Burnout, melting, vacuum application, casting, and controlled cooldown are automatically sequenced and monitored without operator intervention.

No Hot-Metal Handling

Burnout, melting, vacuum application, casting, and controlled cooldown are automatically sequenced and monitored without operator intervention.

Precision Casting Quality

Based on precision casting technology used in aerospace turbine blades and dental implants. Delivers excellent dimensional accuracy and fine surface finishes that can be challenging to achieve with SLM/DMLS metal powder processes at this scale.

Precision Casting Quality

Based on precision casting technology used in aerospace turbine blades and dental implants. Delivers excellent dimensional accuracy and fine surface finishes that can be challenging to achieve with SLM/DMLS metal powder processes at this scale.

Multi-Alloy Capability

Cast aluminum, zinc, copper, silver, and gold alloys from ingots, granules, or suitable scrap, reducing material cost and simplifying supply.

Multi-Alloy Capability

Cast aluminum, zinc, copper, silver, and gold alloys from ingots, granules, or suitable scrap, reducing material cost and simplifying supply.

Fully Automated Cycle

The entire melting, casting, and cooldown cycle takes place inside a safety-interlocked enclosure. Operators simply load the material and retrieve finished parts. The machine automatically handles all high-temperature operations.

Fully Automated Cycle

The entire melting, casting, and cooldown cycle takes place inside a safety-interlocked enclosure. Operators simply load the material and retrieve finished parts. The machine automatically handles all high-temperature operations.

04

How it works

User Guide

No special skills required.
From CAD to metal in under 24 hours, with just 30 minutes of hands-on time.
No special skills required.
From CAD to metal in under 24 hours, with
just 30 minutes of hands-on time.

01

3D Print Your Pattern

Use your own filament or resin 3D printer to create a pattern from your CAD model. You can also experiment with natural objects, such as flowers or broccoli, as long as they are completely combustible.

01

3D Print Your Pattern

Use your own filament or resin 3D printer to create a pattern from your CAD model. You can also experiment with natural objects, such as flowers or broccoli, as long as they are completely combustible.

01

3D Print Your Pattern

Use your own filament or resin 3D printer to create a pattern from your CAD model. You can also experiment with natural objects, such as flowers or broccoli, as long as they are completely combustible.

02

Make the Mold

Attach a sprue (a small channel for the molten metal) to your pattern and place it in the mold container. Mix our silica-free mold material with water, pour it into the container, and let it harden for 45 minutes.

02

Make the Mold

Attach a sprue (a small channel for the molten metal) to your pattern and place it in the mold container. Mix our silica-free mold material with water, pour it into the container, and let it harden for 45 minutes.

02

Make the Mold

Attach a sprue (a small channel for the molten metal) to your pattern and place it in the mold container. Mix our silica-free mold material with water, pour it into the container, and let it harden for 45 minutes.

03

Load & Start

Place the hardened mold into the machine and add metal to the crucible (melting container). Close the doors and press Start. The machine takes care of the rest.

03

Load & Start

Place the hardened mold into the machine and add metal to the crucible (melting container). Close the doors and press Start. The machine takes care of the rest.

03

Load & Start

Place the hardened mold into the machine and add metal to the crucible (melting container). Close the doors and press Start. The machine takes care of the rest.

04

Automatic Casting

The AX-160 automatically burns out the original pattern, melts the metal, and fills the mold under vacuum to capture fine details.

04

Automatic Casting

The AX-160 automatically burns out the original pattern, melts the metal, and fills the mold under vacuum to capture fine details.

04

Automatic Casting

The AX-160 automatically burns out the original pattern, melts the metal, and fills the mold under vacuum to capture fine details.

05

Reveal Your Metal Part

Once cooled, remove and crack the mold to reveal your finished metal part.

05

Reveal Your Metal Part

Once cooled, remove and crack the mold to reveal your finished metal part.

05

Reveal Your Metal Part

Once cooled, remove and crack the mold to reveal your finished metal part.

05

Product

Technical Specifications

System Performance:

Castable Materials:

Aluminum, zinc, copper, silver, and gold alloys

Mold Material:

Silica-free, prepacked in water-soluble bags

Total Processing Time:

14-22 hours

Hands-on Time:

30 minutes

Maximum Part Dimensions:

Ø140 × 160 mm

Minimum Wall Thickness:

0.4 mm

Machine Specifications:

Dimensions (W × D × H):

46 × 46 × 80 cm

Weight:

55 kg

Exhaust Gas Treatment:

Electrically heated catalyst

Melting Temperature:

750°C (1,120°C for HT / HTI)

Melting Temperature:

750 °C (1,120 °C for HT / HTI)

Maximum Burnout Temperature:

730 °C

Core Technology:

Vacuum precision casting

Operating Environment:

Benchtop / indoor use

Electrical Requirements:

Input Voltage:

230 VAC 50 Hz

Power:

max. 3,400 W

More:

Custom configurations available upon request.

06

Update

What's new in AX-160

AX-160

Max. melting temperature 750 °C

Aluminum

AlSi7Mg, AlSi10Mg, AlSi12, AlSi5Cu1Mg

Zinc

ZnAl4 (Zamak 3), ZnAl4Cu1 (Zamak 5), ZnAl4Cu3 (Zamak 2)

Precious Metals

Gold alloys, fine silver, sterling silver

Copper

Silicon bronze Cu-4Si-1Mn, tin bronze CuSn12-C

Inert Gas

Cooldown under inert atmosphere

AX-160 HT

Max. melting temperature 1,120 °C

Aluminum

AlSi7Mg, AlSi10Mg, AlSi12, AlSi5Cu1Mg

Zinc

ZnAl4 (Zamak 3), ZnAl4Cu1 (Zamak 5), ZnAl4Cu3 (Zamak 2)

Precious Metals

Gold alloys, fine silver, sterling silver

Copper

Silicon bronze Cu-4Si-1Mn, tin bronze CuSn12-C

Inert Gas

Cooldown under inert atmosphere

AX-160 HTI

Max. melting temperature 1,120 °C
and inert gas 

Aluminum

AlSi7Mg, AlSi10Mg, AlSi12, AlSi5Cu1Mg

Zinc

ZnAl4 (Zamak 3), ZnAl4Cu1 (Zamak 5), ZnAl4Cu3 (Zamak 2)

Precious Metals

Gold alloys, fine silver, sterling silver

Copper

Silicon bronze Cu-4Si-1Mn, tin bronze CuSn12-C

Inert Gas

Cooldown under inert atmosphere

07

FAQ

Frequently Asked Questions

How long does the entire process take?

Which materials can I use?

What's the build volume?

Which materials can I use for the initial patterns?

Is the system patented?

Is the machine safe to use?

Is making the mold messy or dusty?

What tolerances and shrinkage can I expect?

What is the strength of the finished parts?

Is it fun to use?

How long does the entire process take?

Which materials can I use?

What's the build volume?

Which materials can I use for the initial patterns?

Is the system patented?

Is the machine safe to use?

Is making the mold messy or dusty?

What tolerances and shrinkage can I expect?

What is the strength of the finished parts?

Is it fun to use?

How long does the entire process take?

Which materials can I use?

What's the build volume?

Which materials can I use for the initial patterns?

Is the system patented?

Is the machine safe to use?

Is making the mold messy or dusty?

What tolerances and shrinkage can I expect?

What is the strength of the finished parts?

Is it fun to use?

08

About us

About us

Aumatis is a technology company based near Munich, Germany, founded by Christoph and Felix. Christoph holds a doctorate from TUM in Additive Manufacturing, and Felix is completing his doctorate in robotics.
As engineers, we have worked with nearly every additive fabrication technology available. Over time, we became frustrated by a recurring bottleneck: while desktop plastic printing had become simple and accessible, producing custom metal parts was still slow, complex, and expensive. We had to wait more than a week for external suppliers or dealing with complex, hazardous in-house systems.
So we decided to build a better solution. We developed a system that automates the most complex steps of metal casting, from burnout and casting to cooldown. Today, our technology is already running at industrial customer sites. AX-150 and AX-160 are in use across industries, from automotive and defence to microtechnology.
We are participating in the Formnext! Hall 12. 1 Booth D71
Contact us for free tickets to see the system live there.
Christoph & Felix
Co-founders, Aumatis

Christoph & Felix
Co-founders, Aumatis

09

Contact

Contact Us for
Orders or Inquiries

If you’re interested in ordering AX-160, becoming a partner, or have any questions, please contact us using the form below.

info@aumatis.com

Aumatis GmbH
Dieselstr. 28
85748 Garching
Germany

Managing directors: Felix Pancheri, Dr. Christoph Rehekampff